Weldmaster Butt Fusion Machines

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WeldMaster Butt Fusion Machines: Range 63 – 400mm diameter



Hy-Ram has designed and manufactured high quality Butt Fusion Equipment for the world-wide market since the early 1980’s. Our latest WeldMaster range takes the Fully Automatic machine to the next level in terms of control, quality, connectivity, usability and smart technological features.

The WeldMaster brings together a range of machines packed with practical mechanical design and technologically advanced software features… all accessible from an intuitive new full-colour 7” TFT touchscreen interface.

The machines offers the user simplistic operation whilst the functionality of the software automatically enables and records a host of smart features and information… accessible only if you need them!

We continue with our design of the Controller, Chassis, Trimmer and Hotplate being separate ‘modular’ units providing maximum flexibility and a machine best equipped for either in-trench or out of trench welding.
The range maintains the normal durability and reliability synonymous with Hy-Ram machines for over 30 years… the WeldMaster will continue our tradition in order for both sales and hire customers to take advantage!

 

Key features:

  • Integrated RFID reader – monitoring training status and Operator ID
  • Touchscreen – 7” TFT Intuitive User Interface
  • Menu driven data entry plus touchscreen ‘QWERTY’ Keypad
  • Bluetooth Connectivity
  • USB Connectivity
  • Embedded GPS for precise weld location stored with each joint record
  • ‘Scroll-back’ On-screen review of all joint data
  • Simple Text and Animated Graphic representation of ‘Next-step’ in welding cycle
  • Internal Memory for in excess of 1 million Joint Records
  • Bespoke Joint Data Analysis Software
  • Programmed with UK and International Welding Standards
  • Programmed for differing Plastic Materials
  • Automatic ‘Dummy’ Weld Cycle
  • Early Warning Error Messages
  • Diagnostics software – Graphically driven for simplicity
  • Calibration software – Graphically driven for simplicity
  • Customisable for Owner’s Logo on ‘start-up’ screen
  • Customisable for welding of non-standard or ‘special’ pipe
  • Option for barcode Reader
  • Options for different International languages
  • Configurable for ‘Pupping’ / Welding of PE Fittings
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. WeldMaster Butt Fusion Equipment
Model Designation BFM180 BFM250 BFM315 BFM400
Diameter range (mm) 63-180 63-250 90-315 160-400
Product Code 903-000033 903-000034 905-000035 903-000036 903-000037 903-000038 905-000039 903-000040
Nominal Input Voltage (V) 110 220 110 220 110 220 110 220
Input Frequency (Hz) 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60
Generator Rating (kVA) 3.5 3.5 4.0 4.0 6.0 6.0 7.0 7.0
controller
controller2

Controller / Power Unit

  • 7” TFT Touch screen Colour display
  • Automatic recognition of size of Chassis connected
  • Pipe Options automatically limited to range of size of Chassis
  • Interchangeability of Controller / Power Unit with any size machine
  • Integrated ambient temperature measurement and compensation
  • Static and dynamic drag detection
  • Powerful 100 Bar maximum operating pressure
  • Pipe slippage and early clamp removal detection
  • 1 million+ memory storage with multiple download options
  • ‘Traditional’ and safe ‘twist to release’ EM Stop
  • Bespoke joint data analysis software
  • Compact and lightweight unit with convenient carrying handles
  • Quick Release hydraulic hose connections
  • Durable ‘Military’ electrical connections
  • Durable Lid to protect Fascia

Chassis

  • Hy-Ram derived ‘centreline’ acting hydraulic cylinders
  • Removable carrying Cradle for ‘tight’ operating conditions
  • Lever operated tightening of Top Clamps for faster clamping
  • Can be converted on site for welding fittings
  • Central Linkage to ensure Centre Block symmetry

Hotplate

  • Quick Dwell time, rapid Hotplate retraction and symmetrical pull-off
  • Easily replaceable PTFE Hotplate Faces
  • Automatic ‘power-off’ whilst Trimmer is in operation to minimise Generator power
  • Quick release fasteners
  • Trimmer / Hotplate Stand

Welddatabase

chassischassis1
 trimmer

Trimmer

  • Automatic start from within joint cycle
  • Automatic Trim and Feathering cycle for smooth pipe ends
  • Integrated Micro-switch to prevent inadvertent use when off of Chassis
  • Optimised Trimmer Blade geometry
  • Quick release fasteners
  • Trimmer / Hotplate Stand

Standards

  • GIS/PL2-3:2015
  • WIS 4-32-08: 2002
  • ISO12176-1:2012
  • ISO12176-3 Operator Badge (with Barcode Reader fitted)
  • ISO12176-4 Traceability Coding (with Barcode Reader fitted)

Options

  • Liners
  • Thermal Printer
  • USB Memory Device
  • Barcode Reader
  • Smartphone Apps

Ancillary Products

  • Welding Shelters
  • Generators
  • Pipe Support Rollers
  • External Debeaders
  • Internal Debeaders
  • Bead Gauges
liners

 

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