Electrofusion Boxes

 

ACT Range

Datafuse ACT1, ACT2, ACT3 – 40V Electrofusion Control Units

The ACT range is designed to weld large diameter 40V PE pressure fittings up to 630mm diameter. The units have been tailored to the construction industry and are built in a strong plastic case, with a steel protective frame and have a durable user interface. ACT units are fully approved to the UK National Grid ‘Gas Industry Standard’ ECE 1. The ACT 2 and ACT3 have full data logging capabilities and the ACT3 has automatic bar code welding. Optional wireless communications allowing email and SMS text is also available.

Datafuse ACT4 – 80V Control Unit

The ACT4 is designed to weld large diameter 80V PE pressure fittings up to 630mm diameter in Manual mode with full data logging. The ACT4 is also approved to weld Radius Easigrip fittings with multi-cycle times. Approved to the UK National Grid ‘Gas Industry Standard’ ECE 1.

Datafuse ACT6 – 40/80 (Mini13) – 40V & 80V Control Unit

The ACT6 is designed to weld large diameter 40V and 80V PE pressure fittings up to 630mm diameter in Manual mode with full data logging. It’s approved to weld Radius Easigrip fittings with multi-cycle times. ACT welding units are approved to the UK National Grid ‘Gas Industry Standard’ ECE 1.

DSCF5714
Specifications ACT1 – 40V ACT2 – 40V ACT3 – 40V ACT 80V ACT 40/80V
Operating Modes Manual, Barcode Manual, EasiGrip Manual, EasiGrip, Barcode
Welding Voltage 39.5 V (8 to 48 V) 79 V 39.5 V (8 to 48 V) & 79 V
Welding Current 1-75 A (100 A Peak) 1-65 A (100 A Peak) 1-65 A (100 A Peak)
Welding Time 1-6000 seconds 1-6000 seconds 1-6000 seconds
Supply Voltage “115 V ± 15% (40-60 Hz)
230 V ± 15% (40-60 Hz)”
115 V ± 15% (40-60 Hz) 115 V ± 15% (40-60 Hz)
Supply Current “1-32 A (115 V)
1-15 A (230 V)”
1-63 A (115 V) 1-63 A (115 V)
Supply Power 4000 W 7500 W 7500 W
Weight 28 kg 20 kg 13 kg
Size 38 x 38 x 40 cm 38 x 38 x 40 cm 39 x 36 x 25 cm
Operating Temperature -15 °C to +50 °C -15 °C to +50 °C -15 °C to +50 °C
Programmable Maintenance
Waterproof and Dustproof to IP65
Backlit 4 Line Display
Alphanumeric Keypad
Multi-lingual Intuitive Menu
Configurable Operation
Ohms, Volts, Amps Meters Built In
Fusion Time & Energy Displayed
Manual Entry of Fusion Time
Bar Code Entry of Fusion Time
Temperature Compensation
Bar Code Pen
Bar Code Scanner
Data Log Memory (2048 welds)
Data Download on USB memory
Software Upgrade by USB Memory
Data Download PC Software
Read tracability bar codes
Operator Welding Pass
Wireless Email & SMS Text OPT OPT OPT OPT
GPS Location Logging OPT OPT OPT OPT

 

ats box

ATS Range

ATS180, ATS250 and ATS500 – 40V Electrofusion Control Units

The ATS180 series welding unit is designed to weld 40V PE pressure fittings up to 180mm diameter. The unit has automatic bar code operation. It has full data logging capabilities downloaded via USB. The ATS250 series welding unit is designed to weld 40V PE pressure fittings up to 400mm diameter. The Basic and Extra models have fully automatic bar code welding and the Extra has full data logging facilities downloaded via USB. The ATS500 series welding unit is designed to weld 40V PE pressure fittings up to 630mm diameter. The unit has automatic bar code operation and data logging capabilities downloaded via USB.

All three units comply with the ISO International Standard for welding equipment. The ATS range is available in three different formats, frame mounted, enclosed in a durable bag/carry case or as a COMBI unit with a generator.

ATS:COMBI – Combined Electrofusion Control Unit and Generator

The COMBI can weld 40V PE fittings up to 180mm diameter in both manual and  automatic bar code mode. It combines a generator and an electrofusion welder  in one easily portable unit. It has been designed specifically for service pipe installation and the house connections market where compact and convenient equipment is often preferred. The unit has a 110V, 16A power outlet capable of powering auxiliary equipment when the electrofusion welder is not working.

Specifications ATS 180 ATS 250 ATS 500 ATS: Combi
Model Bag/Frame Version Manual Basic Extra
Operating Modes Manual, Barcode Manual Auto Auto Manual, Barcode Manual, Barcode
Welding Voltage 39.5 V (8 to 48 V) 39.5 V (8 to 48 V) 39.5 V (8 to 48 V) 39.5 V (8 to 48 V)
Welding Current 1-50 A 1-60 A 1-75 A (100 A Peak) 1-50 A
Welding Time 1-1500 seconds 1-3000 seconds 1-6000 seconds 1-1500 seconds
Supply Voltage “115 V ± 15% (40-60 Hz)
230 V ± 15% (40-60 Hz)”
“115 V ± 15% (40-60 Hz)
230 V ± 15% (40-60 Hz)”
“115 V ± 15% (40-60 Hz)
230 V ± 15% (40-60 Hz)”
115 V ± 15% (40-60 Hz)
Supply Current “1-25 A (115 V)
1-12 A (230 V)”
“1-28 A (115 V)
1-14 A (230 V)”
“1-32 A (115 V)
1-15 A (230 V)”
1-16 A
Supply Power 3000 W 3500 W 4000 W 2800 W
Weight 11kg (bag), 12kg (frame) 20 kg 20 kg 50 kg
Size 30 x 21 x 26 cm 22 x 26 x 45 cm 25 x 32 x 37 cm 60 x 45 x 40 cm
Operating Temperature -15 °C to +50 °C -15 °C to +50 °C -15 °C to +50 °C -15 °C to +50 °C
Programmable Maintenance
Waterproof and Dustproof to IP65
Backlit 4 Line Display
Alphanumeric Keypad
Multi-lingual Intuitive Menu
Configurable Operation
Ohms, Volts, Amps Meters Built In
Fusion Time & Energy Displayed
Manual Entry of Fusion Time
Bar Code Entry of Fusion Time
Temperature Compensation
Bar Code Pen OPT OPT OPT
Bar Code Scanner
Data Log Memory (2048 welds)
Data Download on USB memory
Software Upgrade by USB Memory
Data Download PC Software
Read tracability bar codes
Operator Welding Pass
Wireless Email & SMS Text OPT OPT OPT OPT
GPS Location Logging OPT OPT OPT OPT
Control Point Ready
Duty cycle at 50 amps (in a 3 hour welding period) “33%
200 sec on/400 sec off”
“33%
200 sec on/400 sec off”

 

PF-S Range

The Tiny M (USB) and Tiny Data MF (USB) Electrofusion Control Units

A compact yet robust option for electrofusion welding.
The units provide input of welding parameters by barcode, manual input of the barcode digits or manual input of welding voltage and time. In the case of the Data MF model; the Smartfuse option can be used whereby the controller will automatically determine the weld parameters by auto-recognition of the fitting
resistance.

The controllers will weld continuously without limitation for fitting diameters between 20 – 355mm. For larger diameters, longer cool down periods must be adhered to between welds – time dependent on individual fitting power
requirements.

Both units are supplied with an accessory bag, a transport box, a 2GB USB memory stick and an instruction manual.

The Digimatic Data (USB)

A proven and reliable option for electrofusion welding.
The unit provides input of welding parameters by manual input of the barcode digits, by manual input of welding voltage and time or via the Smartfuse option
whereby the controller will automatically determine the weld parameters by auto-recognition of the fitting resistance.

The controller will weld continuously without limitation for fitting diameters between 20 – 355mm. For larger diameters, longer cool down periods must be adhered to between welds – time dependent on individual fitting power requirements.

Both units are supplied with an accessory bag, a transport box, a 2GB USB memory stick and an instruction manual.

 pf box
Model Digimatic Data (110v/USB) Tiny Data M (USB) (110V optional) Tiny Data M (USB) (110V optional)
Product Code 116-000075 TBC TBC
Interface USB (USB memory stick) USB (USB memory stick) USB (USB memory stick)
Transformer Small (3600 VA) Large (4800VA) Small (3600 VA)
Input voltage 110V AC (90-150V) 230V AC (190-300V) 230V AC (190-300V)
Input frequency 50/60 HZ (40-70Hz) 50/60Hz (40-70Hz) 50/60Hz (40-70Hz)
Output voltage 8 to 48V AC 8 to 48V AC 8 to 48V AC
SmartFuse Yes No No
Manual input of welding parameters Yes (8-48V, 0-9999s) Yes (8-48V, 0-9999s) Yes (8-48V, 0-9999s)
Barcode input No Yes, reading pen Yes, reading pen
Dimension range (Diameter) 20-630mm 20-800mm 20-630mm
Data recording Yes (approx 250 reports) Yes (approx 1000 reports) Yes (approx 1000 reports)
Welding terminals 4.7mm 4.0mm 4.0mm
Welding cable length 5m 4m 4m
Welding cable mounting Fixed Fixed Fixed
Product weight incl cable 18.0kg 17.5kg 15.8kg
Product dimensions 450x325x380mm 325x275x290mm 325x275x290mm
Transport weight 22kg 23kg 21.3kg
Packaging dimensions 480x445x380mm 390x320x340mm 390x320x340mm

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