Complete Guide to Pipe Cutters

4 November 2024

Share

Complete Guide to Pipe Cutters

Cutting pipes accurately is essential for installing and maintaining utility distribution networks. As specialist providers for the water, gas and utilities sector, Hy-Ram offers a range of pipe cutters designed for different materials, sizes, and applications.

To help you understand exactly which types of pipe cutters are suitable for different types of pipes, we’ve created this essential breakdown of the tools available and which materials they’re most effective for.

What are pipe cutters?

Pipe cutters are specialised tools designed to cut through pipes made from various materials, including metal, plastic, and composite materials. 

pipe cutters  powergrit tool  hinged pipe cutter

These tools are engineered to provide smooth, accurate cuts on cylindrical surfaces and come in various forms, from handheld tools to hydraulic-powered machines, each tailored to specific materials and pipe sizes. 

Pipe cutters work by applying controlled force around the pipe’s circumference, either manually or through powered mechanisms, ensuring a clean, perpendicular cut that minimises burrs and deformation.

Pipe cutting considerations in the utilities sector

In the utilities sector, pipe cutters are essential for maintaining and constructing infrastructure, particularly in water, gas, and wastewater systems. Accurate and efficient pipe cutting is critical when laying new pipelines, or repairing and replacing sections of older piping. 

An operative must consider many aspects when selecting the correct tool or equipment, including material, wall thickness, operating pressure of the pipeline, compound within the pipeline, operation being completed, risk factors, clearance, and other utilities.

With decades of experience, Hy-Ram can offer the relevant support and guidance for any project or operation. Hy-Ram provides sales, hire and repair services for most pipe cutting equipment, allowing us to work in a manner which suits you.

A guide to choosing the right pipe cutters for your project

  1. Plastic pipe cutters

Plastic pipes, particularly polyethylene (PE), are commonly used in gas and water distribution.

Here’s a rundown of the different plastic pipe cutters available and when you might choose to use them:

  1. Metallic pipe cutters

Metallic pipe cutters are robust and ideal for cutting through metallic pipe materials such as steel, copper, ductile and cast iron to leave a clean edge. 

These types of pipes are commonly used in water, sewage and underground fire suppression lines thanks to their high tensile strength, longevity and reliability.

We provide a range of pipe cutting tools perfect for your infrastructure applications:

  • Hinged cutters: Designed for cast and ductile iron, covering a wide range of diameters.
  • Copper tube cutters: Precision tools for smaller, thin-walled copper pipes.
  1. Multi-purpose pipe cutters

We understand that many of our customers require pipe cutters for mixed material projects, which is where our multi-purpose cutters come in. These cutters can handle pipe materials from PE, PVC, ductile and cast iron, and AC (asbestos cement) pipes, providing enhanced flexibility for a variety of applications. 

Here’s a little bit more about each of our multi-purpose pipe cutters:

  • Keel cutters: Hydraulic power and blade options for various materials including ductile and cast iron, as well as steel, PE and AC (asbestos cement). With models to cover from 75mm to 1500mm outside diameter.
  • PowerGrit: Petrol or hydraulic saws specialised for ductile and cast iron, as well as PE and AC [(asbestos cement) hydraulic only] in remote or field applications.
  • Fein powered hacksaw: Pneumatic, efficient for quick cuts in mixed materials up to 325mm.
  • Small diameter pipe crackers: Suitable for breaking smaller cast iron, AC and clay pipes.
  • Large diameter pipe crackers: Wheeler hydraulic cutters for large cast iron, AC and clay pipes up to 24 inches.

To help you find the right type of cutting tool for your project, we’ve compiled this easy-to-use table based on pipe type.

ductile iron pipe cutters guide table

cast iron pipe cutters guide table

steel and AC pipe cutters guide table

PE pipe cutters guide table

Case Study: How PSR Pipelines use Hy-Ram’s pipe cutting solutions

Not only do we offer industry-leading pipe cutters for purchase, we’re also equipped to support the UK utilities sector with hire, repair and training services. We recently had the pleasure of heading to South Wales to support PSR Pipelines with keel cutter training. Here’s how they use our equipment and support to provide exceptional service…

Who are PSR Pipelines? 

PSR Pipelines is a South Wales based company, offering services in civil engineering and utilities. We cover all areas of the UK, working with various clients to install and maintain infrastructure. Our capabilities enable us to provide full turnkey services, taking projects from start to finish.

The team at PSR pipelines

How do you use our products/services and what impact has this made?

We use many of Hy-Ram’s tooling products, which has helped speed up the process of our works and lower the impact to communities. We’ve recently completed keel cutting training with the Hy-Ram team’s support so we can continue exceeding the expectations of our clients.

Why did you choose Hy-Ram? 

We chose Hy-Ram as they offer a very fast, honest and reliable service. We’ve worked with Hy-Ram for over 5 years and have built a strong working relationship with them. We trust Hy-Ram to provide high quality pipeline equipment.

training from the Hy-Ram team. utility workers being trained to use pipe cutting technology

Would you recommend us to others in the sector?

Yes, we would definitely recommend Hy-Ram to others, based on the reliability, quality and professionalism of the business and the fact that they go above and beyond to meet our requirements. 

What other tools do I need for cutting pipes?

In addition to pipe cutters, we offer a range of related tools to make the process easier, safer, and more precise. 

Pipe clamps and holding tools

These ensure stability for clean cuts, especially on large pipes or during fieldwork. By holding the pipe firmly, you get a safer and more accurate cut.

Underpressure drilling equipment

Need to make a connection without shutting off water or gas? This equipment lets you drill into live mains seamlessly, a game-changer for utility projects.

Hydraulic power packs

Essential for powering heavy-duty keel cutters, power packs provide consistent pressure for quick and efficient cutting through thick ductile iron or steel. They’re ideal for handling tougher materials where you need precision and power.

Flow control valves

For those using hydraulic pipe cutters, flow control valves help regulate the water or coolant flow during the cut, preventing overheating and ensuring smooth operation, especially in field environments.

Deburring tools

After a cut, these tools smooth out the pipe edges, removing any sharp burrs or irregularities. This is essential for fitting or welding pipes and makes handling much safer for operators.

Each of these tools can enhance your pipe-cutting tasks, allowing for precision, safety, and time efficiency. For more options, check out our entire range of products here.

Start your pipe cutting project with Hy-Ram

Ready to tackle your next pipe cutting project? Whether you’re laying new pipelines, maintaining existing infrastructure, or handling emergency repairs, Hy-Ram provides the tools and expertise to make every job seamless.

Explore our full range of pipe cutters or get in touch to speak to our pipe cutting experts about any queries around our services, including tool hire, repair, sales and hands-on training for your team.

SHARE THIS POST
Scroll to Top
Scroll to Top